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MERCURY & U.S. MARINER OUTBOARD POWERHEAD KITS
PARTS PACKAGES FOR REBUILDING POWERHEADS
These kits contain all the parts you will commonly
need to complete the overhaul of your outboard's powerhead. If the
determination has been made that you need to rebuild, we have the
necessary items! And the nice part is, you will pay less for the
kit than you would for the individual parts, as you save us time
in ordering. So you will have all the goodies you need to do the
job right.
For motors not listed, and motors under 20 HP contact me directly for the specific application. It is likely I can provide the components you need. Feel free to call about your motor or purchasing any components of these kits.
UNLIKE
MANY OF OUR COMPETITORS,
OUR rebuild kits include ALL of
the following items, as required, unless
noted:
- PISTONS/ RINGS/ WRISTPINS/ RETAINERS
- COMPLETE GASKET & SEAL KIT
- CRANKSHAFT MAIN BEARINGS
- CONNECTING ROD LARGE & SMALL END BEARINGS
- CONNECTING ROD BOLTS
- GASKET SEALING COMPOUNDS AND CRANKCASE SEALER
- TECHNICAL ASSISTANCE FROM THE MASTERTECH !
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WISECO PISTONS
AVAILABLE FOR MANY
KITS AT HIGHER
PRICE.
HOW TO ORDER
Look for the basic manufacturer and horsepower
on the table below, click the appropriate box to go to that area.
Then, just add the kit you need to the shopping cart.
BE
SURE and submit
THE MODEL
and SERIAL NUMBER as well as the PISTON OVERSIZE information in the special instructions area of the
order form.
NOTE!! I reiterate, you MUST PROVIDE THE MODEL
and SERIAL NUMBER as well as the PISTON OVERSIZE when ordering.
I cannot send you the correct parts otherwise!
Many
prices have changed recently; we haven't had time to go thru
all of these and re-figure them.
Prices are a general guide only. Please contact us for current prices
PRICES ARE REPRESENTATIVE ONLY! PLEASE CONTACT US IF YOU HAVE ANY QUESTIONS.
3 & 4-CYLINDER SPORT JET SEE FORCE LISTING
MERCURY
2-3 Cylinder Kits to 70 HP
Please
remember to enter your SERIAL # and
any OVERSIZE REQUIRED in
the shopping cart !!
OVERSEAS CUSTOMERS: SHIPPING 2 & 3 CYLINDER KITS IS $80 SHIPPING BY PRIORITY MAIL |
20-25-20JET HP
2 CYL 2.562" BORE
NOT FOR MARATHON/SEAPRO |
STD., + .020, .030, .040 |
$490.00 |
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30-40 HP 1994-07 2-cyl |
STD., +.015, .030 |
$467.00 |
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35 HP 84-89
40 HP 72-83 |
STD., +.015, .030
NOTE: top main no longer available |
$371.00 |
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50, 60 HP 3 cyl 84-90
70 HP 1977-83
Crossflow |
STD., +.010, .020, .030, .040
Click Image
For Larger |
$592.00 |
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40 HP 1997-07
50, 60 HP
1998-05
3-cyl Motors |
STD., +.010, .015, .020, .030, .040
Click Image
For Larger |
$651.00 |
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50, 55, 60 HP 3 cyl
1991-97
Loop charge |
STD., +.010, .020, .030, .040
Click Image
For Larger |
$650.00 |
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65 HP 73-76
Crossflow
USING Low Dome Pistons |
STD., +.020, .030, .040
WISECO pistons
No Rod Bolts Available
Standard cast piston kit $674.00 on request |
$539.00 |
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3 & 4 Cyl: Top
or bottom guided rod??
You can ID these by looking at the forging number on the rod.
TOP GUIDED is # 646-81884.
BOTTOM GUIDED is # 638-85321
Please
remember to enter your SERIAL # and
any OVERSIZE REQUIRED in
the shopping cart !!
OVERSEAS CUSTOMERS: SHIPPING 4-CYLINDER KITS IS $110 SHIPPING BY PRIORITY MAIL |
Classic Inline
4
50 HP 70-85
45 HP 86-89
40 HP 90-97 |
STD., +.010, .020, .030, .040
Click Image
For Larger |
$545.00 |
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70 HP 87-89
75 HP 90-91
80 HP 87-89
85 HP 87-91
90 HP 87-91
3 cyl looper
Bottom guided rod |
STD., +.010, .020, .030, .040
Click Image
For Larger |
$728.00 |
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75 HP 84-86
80 HP 68-83
85 HP 73-77
4 cyl crossflow |
STD., +.010, .015, .020, .030, .040 |
$719.00 |
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75, 90 HP
92-93 3 cyl looper
Top guided rod |
STD.,+.010, .020, .030, .040
Click Image
For Larger |
$766.00 |
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75 HP 94-07
90 HP 94-07
3 cyl loop charge
Top guided CARB Motors |
STD.,+.010, .015, .020, .030, .040
Click Image
For Larger |
$766.00 |
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75 HP
90 HP
115 HP
3 cyl DFI Motors |
STD.,+ .015, .030, .040
Click Image
For Larger |
$975.00 |
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100, 115, 125 HP
89-91 Inline 4 cyl looper
Bottom guided rod
3.375" Bore |
STD., +.010, .020, .030, .040
Click Image
For Larger |
$983.00 |
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100, 115 HP
92-93 Inline 4 cyl
Top guided rod |
STD., +.010, .020, .030, .040
Click Image
For Larger |
$1,008.00 |
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115, 125 HP 4
cyl
Inline
("L4") 94 up
Top guided rod |
STD.,+.010, .015, .020, .030, .040
Click Image
For Larger |
$1,008.00 |
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Mercury
6 Inline, 90-150 HP
Please remember
to enter your SERIAL # and
any OVERSIZE REQUIRED in
the shopping cart !!
OVERSEAS CUSTOMERS: SHIPPING 6-CYLINDER KITS IS $120 SHIPPING BY PRIORITY MAIL |
90 HP 78-87
115 HP 70-88
135 HP 70-71
140 HP all
150 HP 73-78
100 C I D crossflow
"High dome" piston
INLINE 6 |
STD., +.010, +.020, +.030, +.040
Regular cast low dome pistons
These kits include rod bearing needles only. Caged bearings available at extra charge
Wiseco pistons also available in .020, .030, & .040 at roughly $995.00 (see note) |
$825.00
NOTE: May Vary Depending
on Availability and options |
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Mercury
V6 Kits 2.0, 2.4, 2.5 Litre
Please
remember to enter your SERIAL # and
any OVERSIZE REQUIRED in
the shopping cart !!
Due to the many powerhead changes on the V6 Mercs, THIS INFORMATION IS IMPERATIVE!!
OVERSEAS CUSTOMERS: SHIPPING V6 KITS IS $120 SHIPPING BY PRIORITY MAIL
You may CONTACT US for Applications, Mercury made many variations of these motors |
Top
or bottom guided rod??
You can ID these by looking at the forging number on the rod.
TOP GUIDED is # 644-818141
BOTTOM GUIDED is # 636-8118
this for V6 MODELS (except 3.0L) only.
Please
remember to enter your SERIAL # and
any OVERSIZE REQUIRED in
the shopping cart !!
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135 & 150 HP 81-91
2.0 litre
(Bottom guided rod
stamped 636-8118)
Vertical reeds 3.125" Bore |
PISTONS with anti-friction
moly-coated coated skirts
STD.,+.010, .020, .030, .040
Click Image
For Larger |
$1,077.00 |
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135 HP 2.0L 1991 ONLY |
PRO-V PISTONS
STD., +.015, .030 |
$1,139.00 |
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135 HP 92-05
150 HP 92-00
2.0 litre CARB Motors
(Top guided rod
stamped 644-818141)
Horizontal reeds, pinned heads |
PISTONS with anti-friction
moly-coated coated skirts
STD.,+.010, .020, .030, .040
Click Image
For Larger |
$1,165.00 |
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150 XR4, MAGNUM II
2.4L 1988-91
Pistons and Center Mains
NO LONGER MADE |
PISTONS with anti-friction
moly-coated coated skirts
STD size Chrome Bore
NO LONGER AVAILABLE |
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V6 2.5L litre CARB Motors
(Top guided rod)
Head gasket type |
STD.,+.010, .020, .030, .040
Click Image
For Larger |
$1,215.00 |
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135 - 175 HP
DFI 2.5L 3.500" bore
The pistons and gasket set are only difference
between this kit and the next.
Pistons will be Wiseco branded in this kit.
Please make sure whether
yours has o-rings or gaskets
For the most part, serials lower than 0G960500 will have gasket type heads |
head gasket type |
STD., +.015, .030, .040
Click Image
For Larger |
$1,520.00 |
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135 & 150 HP DFI 2.5L 3.500" bore
O-ring type heads,
serials 0G960500 and higher |
O-RING type |
STD., +.015, .030
Click Image
For Larger |
$1,245.00 |
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200 HP, 1991 ONLY
2.5 litre |
STD., +010, .015, .020, .030, .040 |
$1,279.00 |
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2.5L V6 EFI MOTORS
Gasket Heads |
STD., +010, .015, .020, .030, .040
Click Image
For Larger |
$1,215.00 |
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2.5L V6 CARB MOTORS
Gasket Heads |
STD., +010, .015, .020, .030, .040
Click Image
For Larger |
$1,215.00 |
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2.5L V6 CARB MOTORS
O-RING Heads |
STD., +010, .015, .020, .030, .040
Click Image
For Larger |
$1,225.00 |
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2.5L V6 EFI MOTORS
O-RING Heads |
STD., +010, .015, .020, .030, .040
Click Image
For Larger |
$1,225.00 |
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OPTIMAX
2.5L DFI
3.500" Std Bore |
(O-RING type) thru
serial 0T178499
SINGLE ROLLER Center Main Bearing |
STD., +.015, .030, .040
Click Image
For Larger |
$1,239.00 |
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200 HP 78-90
225 HP 80-81
2.4 litre CHROME BORE
Pistons and Center Mains
NO LONGER MADE |
Kits are STANDARD BORE only! Oversizes require re-sleeving at additional cost.
This is a chrome bore motor.
NO LONGER AVAILABLE |
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Mercury
V6 Kits 3.0
Please
remember to enter your SERIAL # and
any OVERSIZE REQUIRED in
the shopping cart !!
IMPORTANT NOTE:
There was a change in the lower crank bearing cap. If your original is a 1-piece single seal cap, it must be replaced with the upgraded 2-seal cap, $125.00 additional, as per factory service bulletin. Do not re-use the single-seal cap!
OVERSEAS CUSTOMERS: SHIPPING V6 KITS IS $120 SHIPPING BY PRIORITY MAIL |
OPTIMAX
3.0L DFI
3.625" Std Bore
SINGLE ROLLER Ctr Mains
Round pocket pistons |
(O-RING type) from
serial 0T178500 |
STD., +.015, .030, .040
Click Image
For Larger |
$1,410.00 |
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OPTIMAX
3.0L DFI
3.625" Std Bore
DOUBLE ROLLER Ctr Mains
Round pocket pistons |
(O-RING type)
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STD., +.015, .030, .040
Click Image
For Larger |
$1,485.00 |
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OPTIMAX
3.0L DFI
3.625" Std Bore
SINGLE ROLLER Ctr Mains
OVAL pocket pistons |
(O-RING type) |
STD., +.015, .030, .040
Click Image
For Larger |
$1,410.00 |
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3.0L CARB/EFI
3.625 STD Bore |
STD.,+.010, .020, .030, .040
SINGLE ROLLER Center Mains |
$1,405.00 |
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3.0L CARB/EFI
3.625 STD Bore |
STD.,+.010, .020, .030, .040
DOUBLE ROLLER Center Mains |
$1,470.00 |
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Mercury
V6 SPORT JET KITS
Please
remember to enter your SERIAL # and
any OVERSIZE REQUIRED in
the shopping cart !!
OVERSEAS CUSTOMERS: SHIPPING: ALL V6 KITS $120 SHIPPING BY PRIORITY MAIL |
Top
or bottom guided rod??
You can ID these by looking at the forging number on the rod.
TOP GUIDED is # 644-818141
BOTTOM GUIDED is # 636-8118
this for V6 MODELS (except 3.0L) only.
Please
remember to enter your SERIAL # and
any OVERSIZE REQUIRED in
the shopping cart !!
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175 Sportjet Carb
with head gaskets |
STD.,+.010, .015, .020, .030, .040 |
$1,329.00 |
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175 Sportjet Carb
with head o-rings |
STD.,+.010, .015, .020, .030, .040 |
$1,320.00 |
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200 DFI 2.5L SportJet |
STD.,+.015, .030, .040 |
$1,245.00 |
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210 SportJet Carb |
STD.,+.010, .015, .020, .030, .040 |
$1,321.00 |
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240 SportJet |
STD.,+.010, .015, .020, .030, .040 |
$1,298.00 |
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250 SportJet DFI |
STD.,+.015, .030, .040 |
$1425.00 |
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We pay the freight out in USA on all orders
over $100.00. Orders less than this amount will have a shipping
and handling charge of $8.75 added. Some bulky and heavy items
will incur additional charges. You will be notified beforehand
if this is the case. Remember, all orders receive free technical
support from the MasterTech!
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