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VRO Pump
Repair Kit

VRO Pump Rebuild Kit

 

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If your Mfgr. says:

That motor's 7 years old!!
Part is no longer available.
We lose $$ on service!
EPA made me do it!
Part's at central warehouse, you'll get it next month.
We don't make parts for those.
We only do warranty work.
Our techs only fix late models.
No clue what's wrong! So we'll work time & material.

 

 

Baloney!!

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JOHNSON OUTBOARD  
60° REPLACEMENT FUEL PUMP MOUNTING

The new non-oiling pump mounts in place of the original VRO pump, as shown below:

V4-pump-mount
(click image for larger black & white printable version)

No alteration is necessary for V4 mounting
Once mounted, the fitting on the hose plugs into indicated spot in place of VRO pump fitting

V4 bracket

For V6 motors, the pump is a double-diaphragm design and is slightly larger. This requires removing a small portion of the bracket, as follows, to enable the rear diaphragm hose to clear the bracket:

V6 bracket

It's made of plastic, so can easily be cut with tin snips or similar, usually without removal from the motor.
The mounting procedure is otherwise identical to the V4 instructions above.

The fitting on the hose of the new pump matches the special fitting on the outflowing fuel fitting on the VRO pump.
Mount the pump so the fitting will align with the port on the bracket where the VRO pump fitting was seated, push it in until it seats securely, and attach the fuel-in and pulse hoses as shown. On many motors, you will need to replace the fuel-out hose from the bottom of the bracket to the new pump (provided) if the original doesn't reach.

A V4 pump, mounted to the bracket, is shown below:



(Click image for larger view)

Mix gas to oil in the fuel tank at 50:1 ratio (1 pint oil to 6 gallons gas)
and you're all set!

 

 
 

We pay the freight out in USA on all orders over $100.00. Orders less than this amount will have a shipping and handling charge of $8.75 added. Some bulky and heavy items will incur additional charges. You will be notified beforehand if this is the case. All orders normally ship via USPS. Remember, all orders receive free technical support from the MasterTech!

 
 

Please review our Warranty, Returns & Refunds policies before you place an order.

DISCLAIMER

The information provided on these pages is correct to the best of my knowledge, however the MasterTech makes no warranty, express or implied, regarding the use of, results of, or liability created from, application of this data. This information is disseminated in good faith, however MasterTech assumes NO LIABILITY whatsoever in regard to this service. The information, software, products, and services published on this web site may include inaccuracies or typographical errors. Changes are periodically added to the information herein. Mastertech may make improvements to this site at any time. Parts ordered from this website may or may not be in dealer stock at the time of order. Thank you for reading.